Introduction of AAC Block/ Autoclaved Aerated Brick Cutting Machine

AAC Block/ Autoclaved Aerated Brick Cutting Machine is the main equipment for Autoclave Aerated Concrete(AAC) products, it`s necessary core Equipment for capacity more than 50000m3/year, it is also necessary to increase the AAC capacity.

Features of AAC Block/ Autoclaved Aerated Brick Cutting Machine

1. The AAC Block/ Autoclaved Aerated Brick Cutting Machine structure is simple and practical, maintenance is easy;
2. The green cake is sideward, so the width of the whole green cake is 600mm, and the height is 1200mm. Steel wires for cutting is short, which is also difficult to rupture and float. It is high in cutting precision;
3. The vertical cutting device is fixed. Crosscut device cuts the green cake vertically by steel wires. It shortens the cutting steel wires length, guarantee precision of cutting;
4. This AAC Block/ Autoclaved Aerated Brick Cutting Machine cuts the green cake in Hexahedron-type, so the products quality wont be influenced by the distortion of the mould; 5.Copies of model make to base body six cut , products quality does not out of shape to influence mould mould oil have;
6.A model can also produce the panel besides producing the building block;
7.Model cut course (upset , vertical cut , crosscut ) is it finish with the Engineer location to divide, every engineering location work simplification, operate and maintain it conveniently.

Basic Introduction of autoclaved aerated concrete

Autoclaved Aerated Concrete (AAC) is a siliceous material (sand, fly ash and silicon tailings such as waste porcelain clay, stone processing waste materials, blast furnace slag, etc.) and calcareous materials (lime, cement) as the main raw material, mixing fat gas agent (aluminum powder), by ingredients, mixing, casting, pre-raising, cutting, autoclave, curing process made of light porous silicate products, because by the hair contains a lot of gas even after the small pores, hence the name of aerated concrete.
Production Process of Aerated Concrete: According to the category and quality of raw material, and the features of equipment, the aerated concrete can be manufactured in different processes. Generally, add water to ash, silica sand or slag and crush them into slurry; then add powdery lime, cement of right amount, plaster, vesicant, foam stabilizer, and mix and pour it to mould frame; after curing, foaming and hardening, cut it into blocks and boards in different specifications; finally, transport it into pressure steamer with steam-curing cart, and get the light cellular concrete after steam-curing with high temperature and pressure.

Main Equipment in AAC Block/ Autoclaved Aerated Brick Cutting Machine

Material-milling Equipment:
a. Crusher: Lime, gypsum, and such kind of bulk material need to be crushed as the first step in AAC Plant.
b. Miller: The AAC material must be fully grinded in order to make better reaction. Ball Mill is used widely, it has two types: dry and wet, can be chosen upon requirement.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
Material Metering Equipment: Computer Control Automatic Metering System is commonly used as measurement of raw materials.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
Material mixing and casting Equipment: Mixer, it’s the slurry mixing machine, also is slurry casting machine.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
Cutting Machine: the AAC blank is formed after casting and pre-curing, as the size is too large, it must be cut to achieve the required product size.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
Autoclave: Autoclave is a device for silicate hydration products to get physical and mechanical properties.
Boiler: the boiler supports for the autoclave and pre-heat furnace and other facilities with heat.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
Auxiliary Equipment:
a. Mould Frame, Mould Bottom and Mould Car, they composed together to form the Casting Mould, which is the main forming Equipment in AAC Production Line.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
b. Hardening Car, Ferry Cart and Hangers, they must be equipped as auxiliary Equipment in autoclave curing system.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
c. Block Separator. The separator is a special machine whose function is to separator the plaster block into piece,in order to be transferred and used.
Steam Curing AAC Wall Block/Panel Equipment, Autoclaved Aerated Concrete Brick Making Machine
d. Block packing machine.

Images of AAC Block/ Autoclaved Aerated Brick Cutting Machine