Characteristics of 5000 Asphalt Mixing Plant
1. Finished asphalt mixture of 5000 Asphalt Mixing Plant is even and smooth, which can meet requirements of all kinds of road construction.
2. Not matter static or dynamic condition, weighing system accuracy will be high and fine.
3. Material short alarm device and wall vibrator can make conveying of cold aggregate in a continuous and smooth condition.
4. Feeding belt is designed with baffles, which makes material feeding system steady and without aggregate rolling out.
5. Raising plate/ lifter blade in the dryer applies to conveying of aggregate and can form better heat exchange area and flame area.
6. Burner has a large regulating ratio(1: 10), which starts smoothly and makes high precision temperature control, and is fit for all kinds of working condition, the burner adopts inner cycle oil supply system to save fuel.
7. Efficiency of dust separate of secondary dust collector reaches above 85%, which makes asphalt mixing plant environmental friendly and economical for material using.
8. Hopper type hot aggregate elevator adopts double row type heavy duty chain and wear proof design, which prolongs the life times of system, there is working platform set at top of hoister for easy maintenance.
9. Cold riveting process of screen is applied to prevent against crack and deformation, specially machined beam and eccentric block ensure same amplitude of each point. Unique inclined spring structure effectively reduces the vibration to make a smooth running for screen and bring an excellent vibration isolation effect.
10. Rock-wool and outer colored strip plate bring a great temperature preservation effect that temperature drops less than 20 degree within 12 hours
11. Different types of weighing methods(3 time weighing, subtract weighing and addition weighing) ensure an extremely accurate weighing effect.
12. Driven by double-reducer, the double shaft vortex type mixing tank will reach to an optimum mixing effect, mixing arm, blade and lining are made of special anti-frication cast steel, all linings are bolted outside of the tank, easy for maintenance and change.
13. Instead of traditional power cabinets in power distribution area, all electric components in control room are installed directly on inside wall of operation room for easier heat dissipation and maintenance.
14. Complete modular design makes transportation and installation more convenient and efficient.
Parameters of 5000 Asphalt Mixing Plant
NO. | Item | Specification |
1 | Cold Aggregate hopper(feeder): |
triple hopper conjoined type; 6 hoppers, 16M3 each capacity, the total capacity is 96 M3 ; empty alarm device; 2 units of wall vibrator: MVE200/3/0.15Kw |
2 | Belt feeder |
adopt wear resistant and long life skirt edge belt(600mm); Converter stepless speed adjustment; Auto feeding, single or multi-dosing synchronously by PC Width: 600mm; capacity 160t/h; drive power 3kw |
3 | Collective(or inclined) belt conveyor |
Adopt High Tenacity Tape, anti-skid roller, sweepers at both sides, lower roller with anti-adhesion structure Width: 800mm, conveying capacity: more than 420t/h Power: 7.5kw |
4 | Drying Drum |
? 2850 X 11700 MM, 4 X37kw 20G boiler plate, different shape lifter blade The heat-preservation is 50mm rock wool and stainless steel |
5 | Burner |
Type: digi-burner ZZR5000(imported) Fuel atomization type: air atomization Ignition type: High-Voltage Spark, liquefied gas, secondary auto ignition Max fuel spray: more than 2800kg/h Fuel consumption: less than6.5kg/t Ratio control: 1: 10 Fan power: 37kw Oil pump pressure: 0.7mpa |
6 | Volute dust collector |
Principle: change the direction of air, separate particle bigger than 0.075mm Efficiency; more than 85% Screw conveyor capacity: more than 40t/h |
7 | Bag dust collector |
Type: air back flush Filter bag area: 1522 square meters Working temperature: 100 to 165 Max temperature proof: 220 degree Screw conveyor: 4kw(2 units) Ash valve(2 units) |
8 | Exhuast fan |
Power: 220kw(self-adjustment) Type: Y4-73-14D |
9 | Mixing tower | Modular type, with supporting legs, service platform and handrail. |
10 | The Hot aggregate elevator | Capacity: 420 T/H, 37kw |
11 | Screen | 6 layers; capacity more than 400t/h; Power: 22kw× 2, screen area: 66m2; specification: 3× 3, 6× 6, 11× 11, 16× 16, 22× 22, 35× 35 |
12 | Hot aggregate storage bin | 6 bins, total capacity: 96t, 50mm rock-wool |
13 | Weighing device |
Aggregate weighing capacity: 5000kg Filler weighing capacity: 1000kg Asphalt weighing capacity: 6000kg |
14 | Mixer |
Capacity: 5000kg/batch Mixing cycle: 45s Power: 75kw(2 sets) Lifetime of blade and scaleboard: more than 400, 000t |
15 | Filler bin | 75 M3 (2 sets); with sound and light alarm |
16 | The recycling filler bin | 50 M3 |
17 | The recycling filler elevator | Hopper type, gravity discharging, 50t/h |
18 | Screw conveyor |
For filler weighing: 11kw For waste powder weighing: 7.5kw For waste powder conveying: 4kw(3 sets) For waste powder discharge: 4kw |
19 | Pneumatic system |
Air exhaust: 10.8m 3 /min Pressure: 0.6~0.7Mpa Motor power: 55kw Air bag volume: (2 pieces)1 m 3 |
20 | Controlling room | Dimension: L6000mm× W2400mm× H2500mm |
21 | Thermal oil heater |
1, 000, 000 Kcal / h Max working temperature: 280 degree Pump power: 30kw(2 sets) Pump conveying volume(per hour): 100m 3 |
22 | Asphalt tank | Horizontal type 50m 3 (5 sets) |
23 | Asphalt pump |
Asphalt discharging pump: 18.5kw, flow 50m 3 /h Heavy oil discharging pump: 11kw, flow 25m 3 /h |
24 | Finished product bin | Double bin type, capacity 220t, discharging height: 3.8m, trolley capacity: 5000kg, winding system power: 110kw |
25 | Others |
Overall weight: 360T Overall power: about 980kw System power: 380V50hz Occupied area: about 2560 square meter Color: customization(light blue) |
Pictures of 5000 Asphalt Mixing Plant
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